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Curtain Wall Design as Engineering Judgment
Curtain Wall Design as Engineering Judgment How SunFrame Integrates Structure, Materials, and Interfaces in Complex Façade Projects In many projects, curtain walls are often seen
In real-world curtain wall projects, the facade functions as a secondary envelope. Although it is separated from the primary structure, it remains closely tied to its movement and performance.
Aluminum panel curtain walls are widely used in this context because they offer a favorable balance between structural stability, fire resistance, surface durability, and freedom in facade articulation.
This article outlines the core construction logic and critical technical points that directly affect façade quality, installation accuracy, and long-term performance.
Successful aluminum panel curtain wall installation relies on a controlled construction sequence, typically including:
Errors at early stages, especially setting-out and anchorage alignment, often propagate throughout the entire façade system.
Structural connections and anchorage components form the primary load transfer path between the curtain wall system and the main structure.
Key technical controls include:
Without proper leveling, alignment, and expansion allowances, the metal substructure is prone to long-term stress accumulation.
Welding quality directly affects system stability:
Damage to galvanized layers or protective coatings, if left untreated, can lead to accelerated corrosion, especially in humid or coastal conditions.
Thermal insulation and inter-floor fire barriers must form a continuous, gap-free system:
These layers play a critical role in both energy performance and fire safety compliance.
Aluminum panels are installed only after substructure acceptance:
Proper edge detailing ensures both façade performance and visual consistency.
In practice, most façade failures do not originate from material selection, but from execution gaps between design intent and on-site control.
High-quality aluminum panel curtain wall construction is not defined by materials alone.
It is achieved through accurate coordination, disciplined execution, and technical control at every interface—from embedded anchors to final sealing.
A façade performs reliably only when design intent, construction logic, and on-site execution are fully aligned.
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