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From Curtain Wall to Facade: SunFrame’s Insights into Facade Engineering

SunFrame’s Insights into Facade Engineering

Introduction | Why We Focus on Facade, Not Just Curtain Wall

The curtain wall has been an important technological system in modern architecture since the mid-19th century. With the continuous advancement of materials, construction techniques, and computational tools, curtain walls have evolved from simple enclosures into comprehensive systems integrating structure, safety, performance, and aesthetics.

At SunFrame, however, we believe that the challenges facing contemporary architecture extend beyond the curtain wall itself. They lie in the broader scope of Facade Engineering.

A facade is not merely a construction type; it is the integrated interface between building and city, structure and space, performance and visual experience. The curtain wall is only one of its most typical and technically demanding components.

1. Facade as “The Building’s Second Layer”

From an engineering perspective, a facade is not just an outer skin—it is an independent system that relies closely on the primary structure for coordination.

Functionally, a facade must address:

  • External forces such as wind loads and seismic effects
  • Water and air tightness, thermal performance
  • Fire safety, durability, and maintainability
  • Acoustics, energy efficiency, and occupant comfort

From the architectural perspective, the facade is also the building’s most direct expressive interface, shaping proportions, rhythm, void-solid relationships, and the interaction between people and the built environment.

It is at this intersection of engineering and architecture that Facade Engineering becomes a highly integrated discipline.

2. The Core of Facade Engineering: Structure and Assembly Logic, Not Materials

In practice, we emphasize a key principle:
Facade design is essentially an organization of structure and assembly, not merely a choice of materials.

Designs may use glass, metal, stone, or composite panels. The key is to translate design intentions into an implementable, controllable, and durable engineering system through the relationships of points, lines, and surfaces.

This means:

  • Panels are the outcome, not the starting point
  • The assembly method defines the performance ceiling
  • Connections and joints are often more critical than the material itself

Curtain wall systems exemplify this complexity. They bring together all the key engineering challenges of Facade design, from structural coordination and tolerance control to seal continuity and maintenance planning.

3. Three Fundamental Elements of Facade Systems

From an engineering standpoint, any facade system can be broken down into three core components:

♦ Panel System
Includes glass, metal, stone, ceramic panels, etc., serving as the visual carrier and a partial performance layer of the facade.

♦ Supporting Structure
Composed of aluminum profiles, steel frameworks, cable systems, etc., responsible for reliably transferring loads to the main structure.

♦ Connection & Joint System
Determines the system’s overall stability, deformation capacity, and long-term durability.

At SunFrame, we tend to regard Facade Engineering as fundamentally “joint engineering.”

How nodes and joints are designed often determines whether the facade will perform reliably over its service life.

Fundamental Elements of Facade Systems

4. Curtain Wall: One of the Most Challenging Facade Types

Among facade systems, curtain walls are frequently discussed not because of their ubiquity, but because they concentrate the complexity of facade engineering.

Take the unitized curtain wall as an example:

  • A balance must be struck between factory prefabrication and on-site assembly
  • Structural deformation, installation tolerances, and seal continuity must be precisely controlled
  • Construction logic and maintenance methods must be anticipated during the design phase

Curtain walls often serve as a key benchmark for evaluating a Facade Engineering team’s capability. Their design and installation directly test tolerance control, seal continuity, and structural coordination on-site.

Because of this concentration of structural, performance, and interface challenges, curtain walls frequently become the point where facade engineering principles are most rigorously tested in practice.

This perspective is explored further in our article, Curtain Wall Design as Engineering Judgment, where we discuss how interface control, structural logic, and construction strategy shape reliable curtain wall performance in complex projects.

5. From “Form Design” to “Engineering Judgment”

With the rise of parametric design and digital modeling, facades enjoy unprecedented freedom of form. However, increased technical tools do not diminish the importance of engineering judgment.

In complex projects, success is determined by:

  • Understanding structural behavior
  • Recognizing material boundaries
  • Anticipating construction conditions and use scenarios

The value of Facade Engineering lies not in creating facades that merely look innovative, but in ensuring that designs work in reality and remain effective over time.

Facade Engineering

Conclusion | Facade Engineering as a Long-Term Responsibility

At SunFrame, a facade is never a one-off deliverable—it is an engineering responsibility that spans the building’s entire lifecycle.

This is why we prefer to approach curtain walls, material choices, and construction methods from a Facade Engineering perspective, rather than reducing them to a single product or system.

Curtain walls are our familiar engineering field; facades are the holistic problem we continually address.

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